Automated manufacturing: Precision through modern joining technologies
In our state-of-the-art, automated assembly centers, we produce ready-to-install assemblies for a wide range of body applications. We combine a variety of innovative manufacturing technologies with integrated testing functions to ensure the highest precision and quality. Our solutions are specifically tailored to the requirements of the automotive industry and enable us to deliver customized products of the highest efficiency and quality.
Versatile manufacturing technologies
Our manufacturing technology includes not only traditional welding processes but also advanced joining technologies that ensure every component meets the highest standards. We offer a wide range of joining techniques, including:
- Spot welding
- Gas shielded arc welding
- Projection welding
- Brazing
- Adhesive bonding
- Riveting and screwing
- Flanging and clinching
By combining these processes, we can reliably and securely join a wide variety of components to meet the specific requirements of your applications.
Innovative robot technology for maximum precision and efficiency
In our production, we utilize state-of-the-art robotic systems for both welding and joining technology. Our welding, riveting, bonding, and inspection robots guarantee precise execution of the manufacturing processes. Of particular note is the use of flexible Variopickers, which enable fast and precise handling of components without compromising production speed.
Thanks to robot-assisted manufacturing, we not only achieve consistently high quality but also optimal resource utilization, which reduces production costs and shortens lead times.
Combination of welding techniques and innovative joining technologies
Through the intelligent use of a wide range of joining techniques, we are able to develop customized solutions for complex body components. In addition to traditional welding processes, our technologies also include modern techniques such as:
- Clinching – for a fast and strong connection without additional materials
- Toxing – an innovative process for precise and stable connections
- Roll hemming – for joining sheet metal and components without welding
- Stud welding – for particularly robust and resilient connections
These technologies are used in production depending on the requirements and guarantee the high strength and durability of the body assemblies.
Precise welding and efficient production through laser technology
The ALW laser not only offers precise weld seam quality, but also increases productivity and cost efficiency. For production, this means shorter production times, greater flexibility, and the ability to respond quickly to changes. Customer benefits include higher product quality, improved weld durability, and consistent performance over longer production cycles. You benefit from a fast, reliable, and cost-saving manufacturing solution.
The ALW laser not only offers the highest precision and flexibility for welding demanding materials such as aluminum, titanium, and stainless steel, but also numerous other advantages for your production. The integrated pulse control ensures precise, fine weld seams. Thanks to its high power, which reaches up to 300 W, and the option for external cooling, even the most demanding welding tasks can be completed efficiently.
Optimize your production processes and benefit from a precise, flexible, and efficient welding solution – right on your site!
Quality assurance through integrated testing functions
To ensure the highest quality standards, our manufacturing processes are equipped with integrated testing functions. Every production step is monitored and quality checked to detect and eliminate defects at an early stage. This ensures that all assemblies meet the highest standards of stability, precision, and safety.
Your benefits from our modern manufacturing solutions
By using sophisticated manufacturing technologies and robotic systems, we offer you numerous advantages:
- High precision and quality in production
- Optimized production times through the use of robots
- Flexibility in the selection of joining technologies
- Reduced production costs through efficient processes
- Tailor-made solutions for every body construction application
Rely on our expertise in automated production and benefit from customized body assemblies that impress with state-of-the-art technologies and the highest precision.
Contact us for tailor-made solutions in body manufacturing
Would you like to learn more about our innovative manufacturing solutions or do you have specific requirements for your body assemblies? Contact us – we will work with you to develop the perfect solution for your specific needs.
