Serial Production

Precision, innovation and efficiency in metal processing

We shape metal. Punching and forming, both in progressive die casting and in modern transfer presses, has been our core business for over five decades. Our wide range of modern forming machines, with press forces of up to 2,500 tons, enables punching, bending, and deep drawing of a wide variety of formats. We manufacture complex parts from all common steel and stainless steel grades, as well as copper and aluminum alloys, with the highest precision using hydraulic and mechanical presses and servo presses. Individual assembly steps, such as the pressing in of nuts, bolts, and rings, are performed in the tool itself.

Technology that sets standards

Our production is based on a combination of high-precision forming technology, intelligent process control, and innovative automation. This enables us to manufacture even the most demanding geometries and complex components with the utmost precision. Thanks to our continuous investments in new machines and digital control systems, we can ensure consistently high quality and minimal tolerances, even with high volumes.

With a press force of up to 2.500 tons and state-of-the-art machine technology, we set new standards in metalworking. Our state-of-the-art hydraulic, mechanical, and servo presses guarantee a precise and efficient production process – from small batches to large-scale production.

Presswerk Oelsnitz Maschinenführer Coillager Kranfahrer Presskraft

Our machinery at a glance

Our production facilities include a wide range of state-of-the-art presses and forming machines specifically designed for demanding punching and forming processes. These include:

  • Transfer presses for highly automated production of complex components
  • Servo presses with individually adjustable motion profiles for optimal forming processes
  • Progressive presses for economical and efficient series production
  • Hydraulic presses for precise forming processes with high flexibility
  • Mechanical presses with high process stability for fast production cycles

Thanks to this technological diversity, we can implement customized solutions for a wide range of requirements. The combination of high press force, precise motion sequences, and intelligent control technology enables us to reliably process even the most complex geometries, fine structures, and high-strength materials.

Pressen Stanztechnik

Variety of materials for the most demanding requirements

Coillager Metall Stahl Kranfahrer

Choosing the right material is crucial for the functionality and longevity of a component. Therefore, we process a wide range of high-quality materials to optimally meet individual customer requirements. These include:

  • High-strength steels that can withstand extreme loads and offer high strength
  • Stainless steel, which impresses with its corrosion resistance and durability
  • Copper alloys that ensure excellent electrical and thermal conductivity
  • Aluminum alloys, whose low weight and high stability make them ideal for lightweight applications

Depending on the requirements, we use different forming processes and press technologies to achieve the best possible results in terms of dimensional stability, surface quality, and material utilization.

Highly efficient manufacturing processes

Our production processes are designed to combine the highest precision with maximum efficiency. We optimize all manufacturing steps through the use of intelligent automation technology, digital process monitoring, and state-of-the-art tooling technology.

 

Our core competencies:

  • Single- and tandem-operation production for maximum flexibility and high production speeds
  • Precise punching, bending, and deep-drawing for complex components with the highest quality requirements
  • Integrated additional processes, such as pressing in nuts, bolts, or rings, directly in the tool
  • Pressing of body components, such as fenders, side panels, or tailgates for the automotive industry
  • Vario Tempo®, our intelligent control system for adjusting production speed for maximum efficiency

Each of these processes is continuously monitored and optimized to ensure perfect repeatability, minimal tolerances, and maximum process reliability.

Integrated assembly technology for maximum efficiency

A special highlight of our manufacturing is the integration of assembly steps directly into the production process. This means that nuts, bolts, or rings are precisely pressed in during the stamping and forming process, reducing downstream work steps and minimizing lead times.

Through this intelligent process integration, our customers benefit from:

  • Reduced production times due to fewer downstream assembly steps
  • Cost efficiency due to minimized material and energy consumption
  • Highest quality and precision, as all assembly steps are seamlessly integrated into the production process

Let’s shape the future together!

With our combination of state-of-the-art manufacturing processes, innovative machines, and many years of expertise, we set standards in metalworking. Whether highly complex components, innovative materials, or demanding series production – we deliver solutions that meet the highest quality standards.

Rely on technology, precision, and efficiency – we are your partner for the future of metalworking!